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Innovation discussion about fastener design. Design. Forward. Together.

Design. Forward. Together: How Halco’s Approach to Collaboration Drives Product Innovation


In today’s manufacturing landscape, the ability to adapt, innovate, and collaborate is crucial. At Halco, our “Design. Forward. Together” philosophy represents our commitment to partnering with customers to create product closure and attachment solutions that address both current challenges and future needs.

Getting Involved Early: The Design Advantage

When Halco joins your project during the initial design phase, we offer insights that can significantly improve product performance, assembly efficiency, and overall design integrity. Early supplier involvement can reduce development time and improve product quality.

For example, medical device manufacturers who consult with fastening experts early might discover that a custom die-cut hook and loop solution could provide better comfort, durability, and reusability than standard adhesive tape for wearable devices.

Responding to a Changing World: Forward Thinking

Halco has demonstrated remarkable adaptability in response to market shifts. During the COVID-19 pandemic, we quickly became a major supplier of elastic to PPE manufacturers. We’ve also responded to global conflicts by supplying mixed hook and loop for tourniquet manufacturers and materials for anti-ballistic helmets and vests.

Our forward-thinking approach extends to cutting-edge industries:

AI Infrastructure

Hook and loop straps for cable management in data centers

Aerospace

Stainless steel hook and loop for spacecraft and rocket components

Healthcare

Medical-grade products for next-generation patient care applications

The Collaborative Advantage: Together We Achieve More

Our collaborative process delivers tangible benefits in multiple ways:

Material Expertise

Beyond standard nylon hook and loop, we offer plastic molded hook, mixed hook and loop, double-sided hook, and specialized materials for extreme environments. Early involvement allows us to recommend innovative materials that enhance your product’s functionality.

Custom Component Design

Our experience with fabricated hook and loop components enables recommendations that improve your end product, such as using low-profile molded hook for strap tabs or unnapped loop for high cycle life applications.

Performance Optimization

Halco engineers understand the complex balance between peel strength, shear strength, cycle life, and dimensional constraints. This allows us to optimize your fastening system for the perfect combination of engagement strength and durability.

Safety and Compliance

We can design attachment systems that meet industry standards, OEM specifications, and requirements for temperature extremes, fire resistance, and environmental exposure.

Aesthetics and Comfort

For consumer and wearable products, we offer soft woven hook, specialized backings, extensive color options with low minimum orders, and custom printing capabilities.

While larger competitors might take months for prototypes, Halco can often deliver in days, making us an ideal partner for innovative companies with tight development timelines.

Real-World Applications

Automotive

Custom hook and loop solutions can address noise, vibration, and harshness challenges while securing components effectively.

Medical

Specialized attachment systems to maintain clean, sterile conditions while allowing for easy component replacement.

Defense

Specialized fasteners can meet rigorous military specifications for environmental resistance, durability, and performance under extreme conditions.

Looking Ahead

As industries evolve, so will the demand for innovative fastening solutions. From lightweight materials for electric vehicles to antimicrobial surfaces for healthcare, Halco remains committed to staying at the forefront by investing in new technologies and deepening customer partnerships.

Whether you’re developing medical devices, designing for space exploration, or improving manufacturing efficiency, Halco is your partner in innovation. Let’s design the future, together.